Bending Force Formula For Sheet Metal

K the width of the horizontal projection of the bending deformation zone.

Bending force formula for sheet metal. Bend length 3. The lowest common bench capacity is around 100 tonnes. Being able to read a bend force chart is crucial for any brake press operator and sheet metal engineer. First let us calculate the v bending force.

The bending force calculation formula obtained here is very consistent with the data on foreign brochures. An air bend force chart or force chart breaks down a number of key components of sheet metal bending in an easy to reference format. The tensile strength of ordinary materials σb 450n mm2 which can be substituted into formula 2 to obtain. Air bend force chart a chart used to calculate the tonnage required for a bend based on thickness tooling and length.

My workpiece s bending line is 3 m so the overall needed force is 3 22 66 tonnes. Sheet thickness 3. Here end the fabrication formulas for sheet metal up next we ll be seeing some of the terminologies in sheet metal that you ll need. Factor of safety 4.

Calculate the required force to bend a piece of sheet metal using v bending a process in which a v shaped punch presses the sheet into a v die. The gauge inside radius die opening and minimum flange length are all interconnected through different equations and relationships the air bend force. Where a is the bending angle t is the sheet thickness and r is the bending radius. Substitute the given values in the formula bf safetyfactor kfactor ultimatestrength bendlength thickness 2 dieopening.

R inner radius when the sheet is bent. Air bending one of the three types of bending for sheet metal where the outside mold line is not pressed against the die. Where ossb is the outside setback. Therefore even a simple bench with enough room to bend 3 m pieces will do the job.

The bending force can be calculated from the sheet thickness die opening bend length and the ultimate tensile strength of the material. Die ratio 6. Get to know them better to learn advance concept easily. As explained in my first post the bend deduction can be calculated using the following equation.

Bend line shift bls the distance from the outside mold line to the original bend line on the flat pattern this is used to calculate the backstop location when working off of a flat pattern.